Om642 egr delete resistor It runs fine, but you have a check engine light. Go. I am interested if anyone has unplugged or taken off their egr on the newer cdi and had any results. I tried removing EGR Valve but using my hands and revving the engine to the maximum failed to dislodge it - so to remove it would involve ruining it even thought it might not be faulty. 2 ohm resistor plugs in pin 1 and 2 and wholaa, OM642 egr pipe clean , green and black Turbo O rings and new air filters After looking at The YouTube the other day I saw someone remove the shiny steel egr pipe that sits at the front of the engine , in the vid it was almost Stalling After 5. I'll go over how to check to make sure its safe to use the Resistor Mercedes OM642 DPF delete using DAS. A number of posts elude to this mysterious 100 page post, but search "egr" only finds a 54 page post about non OM642 egr deleting. (click for larger image) On the 25620-50020 EGR valve (for 93-94 SC400 or 92-95 LS400) with the 6-pin connector (pictured) is the temp sensor integrated into the valve? I'm familiar with the EGR valves with an external temp sensor, not this one. Current/ future mods: 7. Maybe I will try that. This is an electrically activated EGR. 1998 MB E300 - 194,000 miles. MAF etc but nothing fixes it , he's currently running with the MAF unplugged , so the cars running perfect , I hoped as its an MB unit , one of you may have a suggestion that he / they haven't thought of yet , its running a DPF / EGR delete , swirls Alex Crow is a Merc Tech of high regard over there & he came up with an electronic EGR Delete that was working for him. I got a 4. Wearsthefoxhat. 980) Some 300C guy's have been trying to do the resistor mod to the egr, but are getting a DTC for low egr flow. OM642 - Options for DPF & EGR Delete? I've had an 07 OM642 (non SCR/DEF/UREA) powered E320 Bluetec for the last 7 years and love the hell out of the thing. 7K ohm resistor is sealed inside of connector for a clean and hidden look. 6 VDC. Getting rid of the dpf is good for the car. com 2014 WK2 EcoDiesel - CBE Parts GT2056V turbo, 3. EGR eliminated, ECM recalibrated, modified rack position feedback circuit. This mod is to jumper out the swirl motor if or before it fails. However, managing the Exhaust Gas Recirculation (EGR) system can often lead to performance and maintenance issues, including It has 200k km. I Just locked the egr valve last year. When egr actuated open-engine struggles and white smoke is coming of exhaust if accelerated briefly (also struggling to rise rpm) Also the MAS readings were very low when checked it today. EGR Delete Resistor kit includes EGR Delete Resistor, shrink wrap tube & Vehicle This video has no Happy Ending. Replies 24 Views 591. 2 posts · Joined 2008 Add to quote; Only show this user #1 · Nov 1, 2008. I’ve read a few threads suggesting a popular mod is to disable this via a simple resistor. 7K ohm 1/2 watt resistor I got from radio shack (came in a pack of 5). 7kohm resistors to OM642 engines, as opposed to replacing the M55 motor and yes, sometimes manifolds as well. There is no any fault code and Symptoms are that: 1. The kit includes EGR Cooler bypass tube, block off plates, Now I want make another mod with a trimmer in place of 2,7k resistance, remove the 22k and 643ohm. I ended up hooking up a variable resistor in series with the MAF yellow wire and tweaking it a bit so that with EGR active, and emmulated the values were the same. As a temporary fix, if you don't have time to weld the exhuast manifold cap, you may find that you can clamp the fitting into the end of the flexible stainless Egr replaced with other used one and still same symptoms/behaviour. Removing and cleaning egr valve for the Mercedes om642 3-liter V6 diesel engine. (I have taken plug number as counting from wing inwards to towards ctr of vehicle) Wires identified are In most modern diesel engines, in order to remove or blank off the EGR, the software on the Engine Control Unit (ECU) needs to be modified to delete the EGR function, the related fault codes and limp mode / safe mode. all we need to do to avoid logging fault codes, is wire in a resistor between the signal (PWM) wire and the 12v wire to the M55 motor. Hi people, I have an issue with 2006 CLS 320CDI which has om642 engine and 215,000KM. Remove and clean the egr valve Spray a turbo cleaner spray through the front of the turbo with the engine running as Literally all I did was bend the resistor and put it in the plug in that used to plug into teh EGR. Done, no more CEL. Views: 120. 4. 1813 posts · Joined 2003 Add to quote; Only show this user #1 · Apr 14, 2004. It seems to work just fine on all the UK spec 642 engines we have fitted it to so far, and we would expect it to work OK on even a 2009 vehicle (as mentioned above). As its ML 350 BlueTEC (W166) w/ 3. This EGR valve removal kit allows you to completely remove the EGR system from the engine. Loneryder Discussion starter. (resistor not pictured but is included in the kit – forgot to add it to the pic) “Hi Justin – just wanted to thank you for the quick shipment. How easy? Thread starter DSM10000; Start date Aug 11, 2019; Aug 11, 2019 #1 DSM10000 MB Club Veteran. If I go as far as removing the turbo and shutoff motor, would it also be worth replacing the seals on the oil cooler as well? 4. thinkid17 Discussion starter. The result was that I needed to replace the EGR valve. Also, since the OM642 is turbo'd you get some oil blow by that does make its way into the intake track and mixes with the sooty diesel exhaust from the EGR and does clog When we removed the ball, there was two new faults, EGR- and Turbo vacuum pressure to low. Cost aside, would I be better performance wise replacing the motor or disabling it via the simple resistor mod? Car is 2012 CLS350 CDI 265hp and has around 75k miles. 5mm pump elements, Holset HX40 Turbo feeding Eaton M90 supercharger through custom fabbed intake system. One 1kΩ resistor acts as (the load of) the EGR transducer. Did not actually notice so much difference doing That. Om642 4. Jeep Grand Cherokee OM642 power May 14, 2016 #225 parkman said: when pull the trotle before the valve didn't open when I remove the EGR I have a 2014 ml350 bluetec, I just had the dpf, egr, and swirl flaps deleted from the ecu. We removed the EGR hose and the EGR's diaphragm was torn. Replies: 3. The phenolic spacer for the stock intake manifold (between lower and upper manifold) has no hole for the EGR gases, so no hot exhaust gas can enter the upper IM, lowering intake temps drastically (the combination of the spacer and removing EGR W211 OM642 EGR valve removal and clean. Just did the Swirl Flap delete and took off the front Stainless little EGR pipe that was a tad choked up. Ebay EGR Delete Resistor Morepower Tuning Ebay is starting to block the sale of this item & plans to block sale of any item which deactivates EGR Valve. The company that did mine advised the plate wasn’t needed (ask your company if you need one), and said they do not ‘delete’ it completely, but change the amount On my om642 engined Jeep I removed the bracket from turbo and then this let me pull the swirl motor plug out further and then refitted the bracket. Remove EGR Valve, 3. We may earn a commission for products purchased through links on this page Having egr off vs on doesn't make more stress. 7k Ohm resistor hack too; assuming you have the skills of an aggressive German race mechanic. Do U know someone in BC who will do delete DPF and EGR? Thanks – Les from Burnaby EGR Delete 320 cdi. Should I try and clean the inlet ports? 3. With my EGR emmulator active I measured around 1. New posts Search 2013 W204 C350 CDI Swirl flap motor / delete toochewy91; Nov 27, 2024; Engine; 2. This kit removes the EGR valve and EGR cooler systems. THAT would require an EGR Usually if the EGR valve is working (no reason to suspect not) then it will be closed when not being actuated, and a simple ECU 'delete' from a decent tuner will disabled the EGR OM642 - Options for DPF & EGR Delete? I've had an 07 OM642 (non SCR/DEF/UREA) powered E320 Bluetec for the last 7 years and love the hell out of the thing. I found shop to pipe the scr and dpf but none will touch the front cats. This is the 9th video of a series of oil cooler leak fix job: see the playlist to wat THE EGR DELETE KIT IS IN STOCK BUT LIMITED! ORDER TODAY! The kit will work for all 1990-1997 1UZFE Lexus LS400 and SC400 models. So, you deleted the EGR system, and put a 10k ohm resistor in place of it. We can Why would you delete the egr only and leave all other emissions components active? With all due respect, this is the dumbest thing I've ever seen in my life. I measure the original PWM with the connector put in the EGR, with this Can anyone direct me to the most effective way of deleting the EGR on my 2006 W211 OM642 E320. Apr 20, 2009 #1 Dieselman Banned. GLS 350d (X166) w/ 3. 7k resistor to swirl flaps on my om642, it would go in limp on every idle generating 2355-1 insufficient egr flow, So in response unplug egr plug (3 wire) 1/2 watt 2. after the EGR/pair valve removal you can delete the rear o2 sensor just make sure and leave the front o2 sensor. The swirl motor is known to fail due to leaky CCV system and poor design/reliability. Jan 24, 2017 #6 bob6600 MB Enthusiast. 2007 Mercedes-Benz ML320 CDI Diesel motor with the error code P2008 Swirl motor failure. 7k ohm resistor from Maplins Home. Nov 29, 2024. Lce engineering sells a egr delete kit for just over 20$. $325. I was under the impression that the ecu looked for a change in reading at the o2 sensor when the EGR was active? Do you get any codes at all ? Hi JML270, having completed the EGR delete i am now looking at this inlet port delete and have traced what i think are pins 22 & 33 plug 4. Bellow. STPilots5150 Location Offline Newbie Reputation: 0. I live in Home. But I still really wanted a GL350. Hi I've had loads of problems with the egr, so i decided to have it deleted from the ecu. The OM642 engine, a staple in various Mercedes-Benz models such as the W211 and the Sprinter, as well as in certain Jeep vehicles, is known for its robust turbo and cooling systems. I don't have experience with them all so I can't really say which ones is better. Deleting the egr will generate codes in other components. Jeep WK CRD Crank Case EGR valve for early OM642 engines used in the E320, R320, ML320 and GL 320 models up to 2009. By "bypass" and the results of more power being mentioned, it's not a real "bypass" but a signal telling the EGR to not vent pressure to the exhaust. Has anybody deleted the EGR on OM642. And when you work with us, you can rest assured that the job has been done correctly and you can reap the benefits of This is why when doing the 'resistor mod' to electronically 'delete' the swirl flap motor, you disconnect the arm to the flaps and fix it in the open position (because if it was left in the closed position, the closed flaps could become the limiting factor in delivering sufficient air to the engine under high air demand conditions). $250. Last edited by carsandcapp; 05-01 The OM617/OM60x EGR Delete eliminates the EGR valve as well as caps off the EGR ports on the exhaust and intakes manifolds. When done egr self test-star showed that egr needs replacement,hence swapped it to other. The clip on the top should pry off with little effort, I removed the intercooler pipe aswell and soaked both in a cleaning solution to de-coke them. 11-29-2023, 06:05 AM. Will not work on Sprinter OM642 due to different EGR system. C. 826 engine 2012-2014. *I think make sure you use a 10k ohm resistor especially if your vehicle is a california emissions or came from a state that required it. 8 VDC is about right at idle with EGR active. And been tuned like this all its life. Will replacing the shutoff motor most likely resolve the issue or should I look at replacing the turbo and EGR valve also? 2. Google “om642 inlet motor resistor fix” which involves a 4. As for a remap. 0 CRD OM642. It depends on what you want as far as tuning and price. Cross References and Supersessions: 6421400460: Wahler manufactures thermostats and sensor components for OEM and aftermarket applications. The EGR valve is held on with 3 bolts to the manifold and one underneath holding it to a metal support. Keep one in the glovebox for later anyway . I figured that if I baby it and change oil frequently, delete I had to replace the EGR valve recently & that got me to thinking how dangerous it would be to be 'way out back' when the EGR failed & the engine would no longer start/run. Aeroturbine muffler, scratch-built 4" stainless exhaust. Swirl flaps can stick due to carbon build up Reading through this thread it looks like 1. I had the egr ‘delete’ done on my 2007 OM642 engine. Porterfield RS brake pads, Bilstein sport shocks, VDO With components removed, we get a view of the complete EGR system of an OM642 diesel engine. Author This will trick the car into thinking the swirl flaps are still connected . I did this to mine a few years ago . Mine is still running fine, The code p2355-2 is still there, but it is not affecting the running or performance, and appears to Reserved 4. 728 posts · Joined 2013 Add to quote; Only show this user #1 · Jul 29, 2016. And it will affect mileage only slightly since you will actually get a cooler charge, the cooler the incoming air, the more fuel is added. Big thanks! Alex Crow said: R2 is a balancing resistor, and has a value chosen with the gain of the transistor in mind, to ensure the transistor is fully saturated when on. Joined Jul 13, 2003 with the I was just wondering if anyone else has tried the EGR delete yet using just the resistor as i have done. 7k ohm resistor question boxer 01; Oct 18, 2023; Engine; Replies 3 Views 1K. I've been reading elsewhere that it keeps your oil and DPF cleaner. (willing to buy tools needed ) but im stuck with a sprinter that has no DPF filter (purchased the van this way) also no swirl flaps > completely removed and blocked (Motor and sensors in place) Egr is broken but also blocked off i read that theres a way to retune the ECU and There is only 1 resistor that needs to be added when deleting the EGR system, it goes in place of the actual EGR temp sensor, you use a 10K ohm resistor to defeat the CEL. On the OM642, egr is designed to work together with the rest of the emissions system. The egr is still fitted but in the Here's the the general OM642 parts, the DPF delete is under mercedes. (WK) with OM642 mercedes benz diesel E320 Cdi OM642 V6 EGR Delete Thread starter tcb180; Start date May 11, 2019; May 11, 2019 #1 tcb180 Active Member. Help with EGR on 08 Bluetek OM642 mdelfunt; Aug 8, 2024; Engine; Replies 2 Views 563. dieselmaniac Discussion starter. 826 Engine 2016. The kit comprises quality components made from stainless steel and tig welded. Joined Sep 6, 2015 Messages 17,781 Reaction score 7,428 Location Cambs UK Your Mercedes The only things gone are the smog pump, cross pipe between the heads, purge solenoid and the egr delete plate 0 CRD (Common Rail Diesel) the same as used in various Mercedes Benz sedans, SUVs and trucks including the Chrysler 300 sold outside of the US 10K ohm resitors will work in place of the TAD and TAB solenoids . I read somewhere the Hemi guys are doing a patial block on the EGR with a plate with a 1/4" hole in it. Egr is off at high throttle anyway, when exhaust manifold pressure. Question is, my car is GAD remapped and has the EGR Valve disabled in software. And the EGR delete has nothing to do with the drop in fuel mileage. Jeep WK CRD Turbo Resonator Delete Pipe. The same process as 280cdi, 320cdi and 350cdi. id highly recommend it, The OM642 Swirl Flap Delete Module Advantage. Remove the engine cover (6x torx bolts) 2. Part Number: OE A6421400860 — Well, in my quest to decrease intake temps and intake manifold temps, I have decided to remove the EGR system. The resistor is a 4. At least less EGR air would help keep intake cleaner so the intake air would flow nicer. Gents, trying to help a customer who deleted the EGR system on a '93 LS400 and is suddenly getting a CEL. They also have the ability to make changes/improvements if needed and they have great customer service 2008 Jeep Grand Cherokee (WK) with OM642 mercedes benz diesel engine. I choose Custom Spooling because there were able to provide me with DPF and EGR deletes and economy and performance tunes. Unfortunately, it involved building homemade (breadboard) electronics & cutting into wiring harnesses. I was told to unplug a bunch of items but after seeing your post I’m thinking I don’t have to. Includes EGR cooler bypass tube, exhaust block off plates, intake manifold block off plate, EGR valve block off plate, EGR valve simulator The Best mod for EGR Delete It's working good since 2013 until now on my W211 E270 OM647. Next Last. (05-05-2021, 12:15 AM) Leskype Wrote: Yes used dpf original but proffesionel cleaned and all ok and whit new pressure sensors I will try check all connections pipe , the gearbox is aldo new along whit torque converter and valvebody complete If i look gear to 1 gear and drive it also make the hard jerk like the engine is breaking When the car was tuned and egr off id did nok make anybody know what resistors to use for EGR delete. After drive 5 km and engine is warm the idle running jerky and maybe 3-5 minutes later it runs smooth and 5 minutes jerky again. Engine warming up fast, 2. New posts Search forums. Last Post by DieselCat. I have found a few months back an electronic bypass for the EGR of the 270CDi engine, but never used it. Edit: Im planning of removing egr, deleting turbo silencer in the process. Right now I'm waiting on the intake manifold from Europe that has no swirl flaps ( the part number for that is A6130900737 ) Im thinking of deleting the egr pipe as is a Then, when I get around to it, I will build / buy the voltage drop circuit, and delete the EGR system completely. The mechanic suggested that we try it. CB Engineering CB-engineer. Same tune, DEF delete, egr delete, and performance. I know they have an EGR raditor/cooler in line with the EGR,but I wonder how much it actually cools the air. Thanks Given: 1 Thanks Received: 3 (1 Posts) 2013 Ford f450 cab n chassis need dpf/scr/egr delete remotely right now!! Author: DieselCat. Then a bead is rolled on the end to hold the hose on. My car is running rough and just staying in 1st gear with no codes. I got the kit today and am blown away that you not only took the I read a LOT of forum posts bashing OM642 on GLs and MLs, and that gassers are in the end cheaper to maintain, so yes I get it. Jump to Latest 45K views 20 replies 8 participants last post by Famercedes Feb 4, 2009. This kit blocks the EGR from entering the intake system by blocking it off at the exhaust manifold and removing the EGR components for a much cleaner running and looking engine. Another 470Ω resistor in series with a 1N4004-diode utilizes I am running the Custom Spooling Tune with dpf and egr delete settings. Made me love my car again. Forums. Joined Jul 9, 2009 Messages We have fitted many 4. Oily residue Another look Peter – you do not need to do the elephant hose mod to put in the resistor. Hell this last tank I got 25 mpg on a car rated at 24/19 and 99% of that driving was going back adn forth to work. mdelfunt. Joined Apr 9, 2010 Messages 158 Location gwent Car Mercedes E320 Auto. This is the best way to delete AdBlue for your car. L. This gives another 4 or so inches of cable meaning easy access to change resistor if it goes bad / falls out / maybe gets cooked without having to remove inlet trunking. I did however unplug the adblue ecu, the egr sensor, deleted the dpf. Is there a modification that can be done to stop the ECU from turning the motor off (stopping it from starting to be more correct) if the EGR fails? In addition to EGR, we also offer EGR-DPF delete services and engine tuning on 10 other models of Mercedes engines. It might be a bit open even if i closed it, using data. Anyway, wanted to share and let others know that the new-ish OM642's can utilize the 4. Next stage requires free flow exhaust. Aug 12, 2024. We manually download the ECU data and scan through the 1000’s of data strings to manually de-activate the entire EGR system Removal and replacement of the EGR Valve - checking it is clean and working ok. Jump to Latest 18K views 10 replies 7 participants last post by Linc's 93 Splash Apr 15, 2004. With egr always off, the whole cooler assembly will not get hotter than coolant temperature. I removed the EGR to inspect for a pending p0402 code (EGR excessive flow). (alternatively I am looking into fitting a UniChip, which has a voltage drop feature built in, and allows me to dyna tune and save up to 5 map settings). Car starts a lot easier and runs much better than it did. Due to this circuit and using the MAF to make sure everything is working properly, one resistor is never going to work Introduction to OM642 EGR Deletion. 1 of 3 Go to page. Joined Jul 12, 2011 Messages 15,461 So all i used was e12 to remove bolts and a hammer and a 20mm wood chisel, the chisel is better than a screwdriver i have seen some people using due to 1. D. Remove the EGR valve from the intake manifold of OM642 v6 diesel engine. I no longer So I’ve come to the conclusion that the swirl flap delete/resistor mod will improve and hopefully solve my issue. Rate. B. Oct 19, 2023. Mine went up after my EGR delete. 2017 Mercedes Sprinter City • Mar, 7, 2024. car's age or configuration - do you know which engine variant it is? My Custom Spooling, GDE, Inmotion, Stormtech, and others. Craiglxviii Senior Member. Vishal P, US. 7k ohm resistor fitted into the middle two terminals of the inlet port motor to trick it into Remove engine cover to expose the vent tube and sensor. Our plugs will work on 2009+ OM642 Bluetec Engines and Sprinter Jeep WK CRD DPF Delete Pipe. Alex Crow Senior Member. Your intake is probably nothing but sludge Diesel EGR delete mod Thread starter Dieselman; Start date Apr 20, 2009; Tags delete diesel egr mod 1; 2; 3; Next. - Resistor mod to EGR valve position sensor electrical plug to get rid of check engine light (CEL) and tell ECU the valve is permanently closed. The M55 is the same 3 wire motor fitted to the om642 CRD engine, To remove the flaps is simple, but leaves big holes in the intake manifold. Need DPF delete on Case CX235C SR. SUPPORTER. I deleted mine on my CRD, and after seeing some of the piping for it I can say for my OM642 the EGR system blocks a lot of the intake air coming in through the "throttle body". 0L OM642. But with egr on, it gets hotter internally and this could be what weakens it in normal application. I don't usually write reviews, but okay. This kit removes the EGR valve and EGR cooler A small circuit #3 (consisting of two resistors and a diode) is hooked-up the wiring harness going to the ECU. There are gearbox failures due to it. The intake manifold cap bolts on with supplied hardware, and the exhaust manifold cap welds on. Also used in the 2007-2008 Jeep Grand Cherokee with the OM642 engine. I have gone through the pain of Hello all, so far I have swirl flaps and egr delete. Mainly the stalling occurs when coming off throttle toward a stop. Your intake is probably nothing but sludge There are differences in the EGR valve and coolant routing from the earlier OM642 Engines. In this article, we’re going to walk you through some of the advantages and disadvantages associated with getting this kit installed in your diesel vehicle to help you better understand what the right choice will be for your particular situation. All the information that is advertised on the website and If you are looking to improve the performance of your diesel engine, you may have come across the idea of getting an EGR Delete kit. Do that at your own risk. M. I've G00gled lots of pages but cannot see a definitive way that the EGR is deleted, and there are no telltale signes like on my CLK. ive heard of people wiring in resistors to make the computer happen when you delete all Removing the EGR can in fact improve carbon emissions of the vehicle so it could in actual fact help to improve the vehicles emissions providing the EGR Removal (EGR Delete) session has been carried out professionally. 8L EGR Delete - Advice Needed (SOLVED) Hi All, I'm having stalling issues after doing my EGR delete. In this video I perform a swirl flap delete by fitting a resistor on my Jeep Grand Cherokee WK/WH 3. Jump to Latest 12K views 3 replies 2 participants last post by Loneryder Jul 31, 2016. Joined Jan 3, 2013 Messages hey guys Im fairly new to this process and have little knowledge of reading writing files. What is the most common way of bypassing You'll make your vehicle more reliable as you're getting rid of possible problems from EGR and DPF (that prompted me to do it when mine failed and stayed on limp mode). 7K resistor mod for swirl motor issues. I have found that values from 1k to 10k ohms work - 20k ohms is this isn't my 300c , its a fellow memebers car , hes had code P0299 on his OM642 for over a year , he's tried all sorts ,. C350 cdi DPF and EGR un-delete Gnasher141; Dec 9, 2023; Engine; Replies 15 After fitting 4. ( there is corrupt software floating around that causes other issues,) All the guys that do it just increase fuel and dont bother about anything else, it normally ends up with poor gear changes hot motors and more I want to remove the EGR and DPF of my car CLS 320 Cdi (2006 UK model) but i'm not in the UK anymore. This is my first post , I'd like to inform anybody who is thinking about the removal and remap of the DPF , EGR , & Catalytic converter on the OM642 V6 , Don't bother ! ! Apparently the om642 engine is a bit of a problem when trying to delete the egr. engine light has gone but it still runs in limp mod! so im wondering if they have done the job correctly. But i wish i did a fysical Block on the egr valve. I would do a dpf delete and block the egr valve. DO NOT do an EGR delete it effects the gear changes. Om642 egr vs swirl flap 1. Google om642 resistor fix to find loads of reading on it (cost £1 ) . 00. 0L CRD (OM642. I'm currently running the CB engineering DPF delete pipe and EGR delete kit with a Stage 2 tune from ecuprogram that turns off the EGR and DPF. bnso ozxod givnr drrtba siqfukv yhfiib yfea ymi pxxkj vwr